Pick and place machine benefits

Pick and place machines are a vital part of modern manufacturing, offering customized ways to solve problems and ultimately bolster companies’ bottom lines.

Comparing with DIY a simple pick and place machine, Here are 9 reasons why you should invest in the commercial pick-and-place machine.

ElectronicsTalk-China SMT-Pick and place machine

• Placement Speed.

If there is a single reason to select a pick and place machine and use it to assemble or package products, it is probably the speed and performance it offers over DIY machines.

The technology is improving as pick-and-place machines have become multi-taskers over the last two decades.

Designers have also adopted multiple heads and several gantry features. These specifications enable the pick and place machine to shift the different modules according to the PCB that is required to mount.

For instance, pick and place machines can handle a wide variety of parts and can theoretically reach a placement speed of 136,000 components per hour (CPH). What’s more, the fastest machines can even perform at 200,000 CPH.

• Placement

Pick-and-place machines work at a level of DIY machine that can never match. One chip mounter can handle a blinder component with its size within 1/10,000th of an inch of the appropriate placement.

This precision ensures better performance for the final product while reducing the number of defective products coming off the line.

So guess, why the full-auto pick and place machine has such a high precision?

The essential factor that ensures accuracy is an optical sensor. Before registering a part, the optical sensor latches a specific decoration or feature on it. This is a major improvement over DIY placement and traditional processes that lock onto a part’s perimeter.

Commercial pick and place machines are extremely flexible. They are easier to make the program, such as easy to handle whatever dimensions, movements, or specifications operators have in mind.

Therefore, they are suitable for a wide range of components and operations.

A pick and place machine can also handle different shapes and types of products thanks to its special design.

The product-handling nozzles move seamlessly above the board horizontally, vertically, and laterally.

As long as the operator can program maneuvers for the pick-and-place machine, it will reproduce them and help drive productivity.

• Cost savings.

Commercial pick and place machines earn their keep by bringing automation to the factory floor. The operative word here is automation.

Businesses have streamlined processes through mechanization for centuries. Automation can be a great source of higher precision and speed, which both translate into money saved.

Even though, buy a pick and place machine will cost so much, but the equipment will make the return of the investment itself. Because the machine does not ask the PTO or require the lunch break,

Then, the investors of the device can enjoy the profits from the increased productivity. Additionally, the pick and place machine will make sure of a high return on investment by reducing waste.

Electronic wires

There are two ways to think about error: precision and accuracy. Precision involves performing a task within a small margin of error.

Accuracy is a measurement of how far that task is from its desired outcome. For instance, throwing a handful of darts into the top right corner of a dartboard would be precise, but not accurate.

Pick and place machines offer both of these qualities for consistent and reliable performance. The programming ensures the nozzles and mechanisms deliver the same performance, regardless of the monotony or chaos.

That way, companies can expect high-quality results time and again as long as there are proper programming and maintenance.

• The competitive edge.

Acquiring advantages over your competitors is a cutthroat venture. Moreover, it is a target that is easier said than done.

If a company decides to make an investment in buying a pick and place machine, they are taking the methods to maximize its productivity from the employees and the enterprise.

With its strong ability to increase the output and improve the product innovation, pick and place machine does takes up the major cost when investing an SMT line.

For instance, a job that takes 10 minutes but involves five minutes of tool placement and five minutes of work, has a 50% work content. Adding a pick-and-place machine lets employees spend more time doing productive work robots and cobots cannot handle.

• Ease of use.

Normally we can classify pick and place machines into three different types: manual, full-automatic, and semi-automatic. Each option improves overall work-flow, in part because the devices are easy to use.

Though the pick and place machine has a complicated technology, for people to grasp the principle to master the automation is not.

The best machines have intuitive interfaces that naturally guides operators through the necessary steps. This point makes sure a professional experience for every user, hence, there are no demands for a company to seek external services.

Furthermore, the pick and place machine is easy to make the programs to nearly all the specifications of any applications

• Low maintenance.

Placement machines may adopt the latest technology, however, minimizing the maintenance may be the only requirement of it.

By taking parts from the local hardware supplier or industrial accessories store, the factory can keep the machine running with the internal repair.

Pick and place machine Maintenance

When you are purchasing parts, make sure to invest in quality nozzles and feeders to ensure the best accuracy and highest efficiency. Appropriate methods are important when operators are planning to clear or adjust the pick and place machine.

For instance, improper nozzle maintenance or low-quality products can lead to problems with a part or process. Thorough maintenance, however, can avoid the vast majority of problems, such as misplacing components, tomb-stoning post-soldering, or sticky nozzles.

All of the benefits mentioned above lead to this one. Efficiency is essential for businesses trying to get the most out of their employees, payroll, raw materials, tools, and investments.

Pick and place machine can improve the whole efficiency and offer an economical solution.

Moreover, chip mounters will help save space on the SMT line. For beginners, the pick and place machine only demands a relatively small and confined area to stay and to do the work, which makes sure there is more room for the employees.

Operators can program them to work within a predetermined space to improve the overall use of the assembly floor.

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